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  Authors

Mr. Manojkumar Kate,Mr Pratik Malpure,Mr Rohan Shinde,Mr Prajwal Kshirsagar,Mr Ajit Misal

  Keywords

Wire Electrical Discharge Machining (EDM) ,Aluminum Alloy 6061 ,Optimization , Machining Parameters , Surface Quality

  Abstract


Wire Electrical Discharge Machining (EDM) has emerged as a prominent machining process due to its capability to fabricate intricate shapes on conductive materials with high precision. This research focuses on investigating the machinability of Aluminum Alloy 6061 using Wire EDM and optimizing the process parameters to enhance machining efficiency and surface quality. The study begins with a comprehensive analysis of the machinability characteristics of Aluminum Alloy 6061, including its mechanical properties, thermal conductivity, and electrical conductivity. Experimental trials are conducted to evaluate the influence of key process parameters such as pulse-on time, pulse-off time, wire tension, and flushing conditions on material removal rate (MRR), tool wear rate (TWR), and surface roughness. Through systematic experimentation and statistical analysis, optimal process parameters are determined to maximize MRR while minimizing TWR and surface roughness. Advanced techniques such as response surface methodology (RSM) and Taguchi method are employed to establish mathematical models correlating process parameters with machining performance indicators. Furthermore, the study explores the effects of different dielectric fluids, electrode materials, and wire diameters on machining characteristics to identify the most suitable combinations for achieving superior machining outcomes. Additionally, the environmental impact and economic feasibility of the optimized Wire EDM process are assessed. The findings of this research contribute to enhancing the understanding of Wire EDM of Aluminum Alloy 6061 and provide practical insights for optimizing the machining process in industrial applications. By improving machining efficiency and surface quality, the proposed methodology can potentially lead to significant advancements in the manufacturing of precision components using Aluminum Alloy 6061.

  IJCRT's Publication Details

  Unique Identification Number - IJCRTAD02002

  Paper ID - 260909

  Author type - Indian Author

  Page Number(s) - 5-8

  Pubished in - Volume 12 | Issue 5 | May 2024

  DOI (Digital Object Identifier) -   

  No Of Downloads - 24

  Author Country - India, -, -, -, -, Science and Technology

  Publisher Name - IJPUBLICATION | www.ijcrt.org | ISSN : 2320-2882

  E-ISSN Number - 2320-2882

  Published Paper PDF : - http://www.ijcrt.org/papers/IJCRTAD02002

  Published Paper URL: : - http://ijcrt.org/viewfull.php?&p_id=IJCRTAD02002

  Published Paper PDF Downlaod: - download.php?file=IJCRTAD02002

  Cite this article

Mr. Manojkumar Kate,Mr Pratik Malpure,Mr Rohan Shinde,Mr Prajwal Kshirsagar,Mr Ajit Misal,   "Machinability Analysis and Optimization in Wire EDM for Aluminum Alloy 6061: A Review", International Journal of Creative Research Thoughts (IJCRT), ISSN:2320-2882, Volume.12, Issue 5, pp.5-8, May 2024, Available at :http://www.ijcrt.org/papers/IJCRTAD02002.pdf

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