Published Paper Details:

This research delves into the evaluation of Overall Equipment Effectiveness (OEE) in Pick-Fill-Seal machines at UPL Ltd, a leading agrochemical company. OEE stands as a pivotal metric in manufacturing, assessing equipment efficiency via availability, performance, and quality factors. The primary aim of this study is to ascertain current OEE levels and analyze operational parameters influencing efficiency. Methodology involved an exhaustive survey, gathering data from operational records and insights from UPL Ltd staff. Survey data enabled precise OEE calculation and analysis of availability, performance, and quality. Rigorous statistical analysis explored relationships between parameters such as maintenance schedules, operator efficiency, downtime, and environmental conditions, and their impacts on OEE. Results reveal acceptable OEE levels in Pick-Fill-Seal machines, with significant scope for improvement. Machine downtime and maintenance efficiency emerged as primary influencers. In conclusion, it was recommended to adopt measures like enhanced maintenance protocols, comprehensive operator training, and advanced monitoring systems implementation. This study not only evaluates Pick-Fill-Seal machine OEE but also offers actionable insights for manufacturing efficiency enhancement. The ultimate aim of the research work was to aid the plant in the enhancing manufacturing processes, fostering increased productivity and operational excellence. It emphasizes holistic equipment management and continuous optimization for superior operational performance.